Don’t let the small footprint fool you. Constructed utilizing the technology found in “full-frame” CNC industrial machines, the Versamill 5X-500L
is designed to perform reliably with high precision for the long term.
This purpose-built, open source 5-axis mill is designed to provide owners with maximum flexibility and versatility in a dental manufacturing system. The Versamill 5X-500L can accept input from popular dental design programs and process virtually any dental milling materials including wax, zirconia, acrylic, composites, stainless steel, titanium, ceramics and others.
The strength and rigidity of the Versamill 5X-500L coupled with the undercut machining capability of full 5-Axis control provides superior surface finishes, faster cycle times and greater tool life while allowing you to machine virtually any material with the minimum amount of bench time
Versamill features like; cast aluminum-alloy frame, 2.2Kw spindle, large diameter pre-loaded ballscrews, linear guideways, quick-change fixtures, zero stack tolerance rotary axes with heavy-duty gear reducers, and better enable you to quickly manufacture restorations with perfect fits and razor-sharp margins- with the minimum of profit-robbing, error-prone post machining hand work.
The Versamill 5X-500L with its fully automated blank magazine also enables versatile machining of up to 12 blanks in unmanned operation. Due to the precise positioning of our modular jigs and zero-tolerance fixturing system, different Pre-milled abutment holders can be used.
high-quality features not typically found in competitive products assures dependable production of metal & soft material restorations of superior quality for years to come.
The Versamill 5X-500L based digital dental manufacturing system supports the manufacturing of multiple copings, crowns, bridges, inlays/onlays, abutments, dental bars and implant bridges.
The Axsys team of experts can develop a custom open solution of hardware, software and services to meet your unique goals and objectives. Each Solution includes everything you need to achieve maximum utilization in the shortest possible timeframe.
Components of your solution can include:
|Travel Limits (X,Y & Z Axis)||228mm X-Axis, 128mm Y-Axis, 130mm Z-Axis|
|Travel Limits (A & B Axis)||± 180 Degrees A-Axis, +40, -30 Degrees B-Axis|
|Maximum Feedrate (X,Y & Z Axis)||6,000 mm/min|
|Maximum Feedrate (A & B Axis)||30 RPM|
|Spindle||60,000 RPM 3Kw Air Cooled|
|Automatic Tool Changer||20 Tools w/Tool Breakage Sensor|
|Rectangular Material Block||100mm X 100mm X 28mm|
|Circular Material Block||98.3Ø Disc|
|Machine Dimensions||1100mm (W) X 910mm (L) X 1715mm (H)|
|Installation Space||1400mm (W) X 1200mm (L) X 2100mm (H)|
|Coolant Cabinet Dimensions||500mm (W) X 813mm (L) X 1085mm (H)|
|Automatic Cartridge Changer||12|
|Input Power||220-240 VAC 50/60 Hz Single Phase, 15 amps|
|Clamp Diameter/Tool Shank||6.0mm|
Contrary to claims to the contrary, there are many benefits to wet-machining zirconia. These benefits extend beyond the added expense and noise associated with the required filtration and vacuum systems required for dry milling applications. These vacuum and filtration systems, while removing a large amount of the caustic zirconia dust generated by the machining process, do not remove all of the dust- the balance of which becomes air born in the lab or dental office environment and creeps into machine components thereby compromising or shortening their operational lives.
Zirconia sludge (the mixture of zirconia and water) is by far easier to deal with than dry zirconia dust, does not infiltrate machine components and is significantly less destructive to machine components than caustic and abrasive dry zirconia swarf (by-products of the machining process).
Users not only enjoy longer machine and tool life, lower operating expense, and reduced system maintenance, but also realize the benefits of highly detailed and lustrous post-sinter units, superior surface finishes and sharp margins without extensive margin reinforcement- “do-overs" due to chipped or blown out margins are very rare and if present, usually attributed to worn tooling.
We recommend washing/cleaning out the machining area, of any mill, machining any material, be done daily as part of a preventative maintenance program. It does not take very long and is not difficult to do. Flushing with a water hose works well. Use of compressed air should be done carefully with low pressure, especially with "dry" machines that do not have adequate sealing of the machining enclosure.
Do this and the machine will reward you with smooth operation and longer, care-free life.
|Single (70°C)):||15 minutes+|
|Single (140°C)):||5-10 minutes|
|2-4 units (70 °C):||40 minutes+|
|2-4 units (140°C):||25 minutes+|
|5+ units (70°C):||50 minutes+|
|5+ units (140°):||25 minutes+|
|Specification||Versamill 5X-400||Versamill 4X-100||Versamill 5X-300D|
|Travel Limits (X, Y Z Axis)||145 x 110 x 85||250 x 116 x 110||145 x 110 x 85|
|Travel Limits (Rotary Axis)||±180° B-Axis, ±30° A-Axis||360° A-axis||±180° A-axis, ±30° B-axis|
|Number of Axes||5 Simultaneous||4 Simultaneous||5 Simultaneous|
|Automatic Tool Changer||10 Tools w/Tool Breakage Sensor||8 Tools w/Tool Breakage Sensor||12 Tools w/Tool Breakage Sensor|
|Spindle||80,000, 0.5kW, Air Cooled||60,000 rpm, 1.4kW, Air Cooled||60,000 rpm, 3.0kW, Air Cooled|
|Circular Material Block||98.3Ø Disc||98.3Ø Disc||98.3Ø Disc|
|Machine Dimensions (W x L x H)||545mm x 590mm x 1630mm (on 990mm stand)||623mm x 780mm x 1735mm||540mm x 580mm x 630mm (machine only)|
|Installation Space (W x L x H)||1220mm x 900mm x 1800mm (w/optional table)||1100mm x 800mm x 2005mm||1220mm x 900mm x 2025mm|
|Axis Drive System||Stepper motors w/encoder, ball screws w/anti-backlash ballnuts, & linear guides||Stepper motors, ball screws w/anti-backlash ballnuts & linear guides & linear guides||Stepper motors, ball screws w/anti-backlash ballnuts & linear guides|
|Weight||100 kg (machine only)||300 kg||90 kg (machine only)|
|Gross Weight (For Shipment)||175 kg (w/optional table)||365 kg||175 kg|
|Drive Mechanism||Ball Screw||Ball Screw||Ball Screw|
|Way System||Linear Guide||Linear Guide||Linear Guide|
|Power Supply||120-240 VAC 50/60 Hz Single Phase, 5.5 amps||220-240 VAC 50/60 Hz Single Phase, 15 amps||120-240 VAC 50/60 Hz Single Phase, 5.5 amps|
|Clamp Diameter/Tool Shank||4.0mm||6.0mm||4.0mm|
|Materials||Zirconia, Titanium, PMMA, Glass-ceramics, PEEK, Pekkton, Nano-composits, Resin, Wax and more.||Cr-Co, Ni-Cr, Titanium, Zirconia, PMMA, Glass-ceramics, Lava Ultimate, Resin, Wax and more||Cr-Co, Ni-Cr, Zirconia, PMMA, PEEK, Pekkton, Nano-composits, Lava Ultimate, Resin, Wax and more|
|Indications||Crowns, Copings, Iinlays/Onlays, Splints, Bridges, Pre-mill and Hybrid Abutments & more.||Inlays and Onlays, Crowns, Copings, Bridges, Custom Abutments & more.||Crowns, Copings, Bridges, inlays/onlays, Splints, hybrid abutments, hybrid bars & more.|
|Milled Titanium Splinting Offers Superb Fit and Fast Appointment Time||In-office laboratory benefits from precision, versatility of Versamill 5X200||Robin D. Henderson, DMD, MS||Oklahoma Ctr for Implants & Periodontics||READ|
|DENTIST USES PREMIUM MACHINERY FOR
|Ability to mill precision abutments same-day with Versamill 5X helps fulfill mission||Khaldoun Attar, DDS||Sun Dental & Denture||READ|
|Mechanical Skills Help Drive Former Racecar Crew Chief's Laboratory||Open system, ability to customize are keys when purchasing CAD/CAM equipment||John Noel, CDT||Noel Laboratories Inc.||READ|