MAI – Axsys Dental

For Processing All Dental Materials

Versamill M Al° machines are tested and fully qualified to assure accuracy and that they arrive fully ready for production. This includes perpendicularity between rotary axes which is critical in 5-axis machining.

AI137DW’s DC 1.37kW spindle can deliver more powerful torque compared to the AC type spindle of the same class, while providing a similar performance level as an AC 2.2kW spindle.

Features like Auto Calibration, Safe Mode, and Torque Control provide Dental industry’s first AI Dental Milling Machine significant time, quality and safety advantages over traditional machines.

Extreme Rigidity,

Precision and Vibration-free Operation

Versamill M Al° features like harmonic rotary reducers, 6,0mm tooling, high-torque DC spindle, large diameter pre-loaded Class C5 ball screws, heavy-duty linear guideways, zero stack tolerance rotary axes and more enable you to quickly and reliably manufacture restorations with perfect fits and razor-sharp margins- with the minimum of profit-robbing, error-prone post machining hand work.

Due to the precise positioning of our modular jigs and zero-tolerance fixturing system, A wide selection of pre-milled abutment holders for the manufacturers of the most popular pre-milled abutment blanks are available that provide for unrivaled precision, fit and finish.

The Compete All-in-One Solution

The Versamill M Al° series of dental machining centers features the latest in high-speed dental machining technology. Designed to
meet the demanding requirements of modern CAD/CAM process-
ing, Versamill M Al° solutions allow for the reliable, precision processing of virtually all present and future dental materials in a single, simple
system..

Additionally, the modular fixturing system allows you to secure a wide range of adapters to facilitate the processing of dental materials In a wide variety of form factors, including pre-milled abutment blanks and glass-ceramic blanks. C-Clamp holders are also supported.

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1.37kW

80,000 rpm high-torque spindle

CLOSED-LOOP

Servo drives w/absolute encoders

135kg

MACHINE WEIGHT
& 70kg
INCLUDED TABLE

Complete Solution

We provide the widest range of fixtures for our Versamill dental mills, whether it be for premill blanks, Cerec or PrograMILL- type blocks, C-Clamps, etc. We currently support industry leaders such as; DESS, Straumann, Medentika, Open Implants, Dentaswiss, Preat, NT Trading, Arum, and others.

We can also supply either an OEM or custom designed and manufactured fixture to meet your needs.

Highlights

The extreme stability of the AI137DW together with its high-torque spindle and servo motor driven drives enable the processing of virtually any prosthesis made of the vast choice of dental materials available today and tomorrow–all with fine detail and clean, thin restorative margins.

AI137DW highlights include:

High-torque, 1.37kW spindle
3X hybrid-ceramic bearings
Flex reducing 6mm tooling
Choice of hyperDENT CAM software
AI auto calibration, torque control w/safe mode
Harmonic rotary reducers
Circular, mandrel, C-clamp & Pre-mill fixtures
Much more...

AND MORE

Auto Calibration

AI Calibration, introduced as the dental industry’s first, is the key feature that enables MA I° machines to offer consistent machining results.

AI Calibration accurately identifies various machining conditions, including jig installation, and applies them to the vector coordinate system. This unique system can detect the subtle changes that are difficult to recognize, such as those occurring during the jig attachment process, ensuring consistent machining precision in all situations.

Therefore, It offers quality that matches or exceeds that of CNC machining, particularly in handling multiple slots of various Titanium blocks simultaneously which requires an exceptionally high level of precision. complex milling operation such as various Ti. Pre-mill blocks simultaneously which requires an exceptionally high level of precision.

The process of AI Calibration is fully automated, and the M AI°’s UI is designed to user-friendly. These characteristics make the machine easier to use for novices.

AI Calibration provided by M Al° would minimize the potential issues, both large and small. This significant advantage will bring consistent and accurate machining, allowing the user to achieve efficient and stable results.

Safe Mode

The intelligent torque control system of the AI137DW, applied for the first time in the dental industry, features a 20%reduction in driving power when the door is opened during equipment operations such as calibration.

Additionally, if sudden damage that exceeds the standard is detected during machine operation, the machine will be immediately suspended to prevent further accidents.

AI137DW’s Smart Torque Control System can proactively prevent various potential risks in different situations. This system will enhance manufacturing efficiency and avert possible accidents from occurring during machining.

Features

High-torque, 1.37kW max spindle with ceramic hybrid bearings that help to reduce margin thickness, and extend spindle life by reducing deflection and protecting against contamination by cutting chips and coolant.

The ultimate in productivity, the AI137DW’s fixtures can facilitate the machining of 10 Cerec-mount dental blocks.

28-station ATC houses sturdy, flex-resisting 6mm diameter cutting tools with automatic tool management and breakage sensor.

The ultimate in productivity, the AI137DW’s fixtures can facilitate the machining of 10 titanium premill abutments with support for 90 degree milling.

Superior dynamic motion and positional accuracy thanks to large-diameter Class C5 precision ball screws, anti-backlash ball nuts and linear guides with closed loop servo drives.

The strength and rigidity of the Versamill AI137DW enables the efficient processing of restorations while yielding the thinnest and cleanest of restorative margins.

C-Clamp fixture provides unlimited access to critical facial features which produces the highest levels of aesthetics–without the concern of undercuts or typical manufacturing limitations.

The strength and rigidity of t Versamill AI137DW enables the efficient processing of all dental restorations while yielding the thinnest and cleanest of restorative margins. Full arch restorations can be produced in as little as 90 minutes.

Materials and Indications

CAM SOFTWARE:
PROVEN & FULL-FEATURED

The Versamill AI137DW is powwered by hyperDENT CAM software from FOLLOW-ME! Technology Group. These products are selected as they incorporate efficient proven milling cycles from the industrial segment to provide maximum process stability and indication quality, including patent-protected milling strategies used for complex materials ensuring perfect surface quality while maximizing tool life.

All Versamill machines come with Axsys’ award-winning support and unique software and machine enhancements not available from any other supplier. We leverage over 40 years of digital design and manufacturing experience–spanning a variety of industries–to provide additional functionality, unrivaled reliability and increased productivity.

Specifications